"The Grand"
By Michael J. Egy
About a year ago, my wife and I decided that we would
build a new house. Of course with the plans for a new home comes
new furniture. As my wife, Debbie, and I started thinking how we
would decorate our future home we started looking on the internet
for ideas and for furniture.
Our taste lean towards the contemporary in furniture
design. In the past we purchased our living room set from an internet
company and have been quite pleased. Our investigation of furniture,
especially the high end designer type, were far out of our price
range and to be honest the designs were not that impressive. Having
graduated from art school years ago I thought I could design better
furniture.
I started off working designs on my computer in a
basic drafting fashion. Debbie had a hard time completely understanding
my design concepts especially when I was describing using diamond
plate aluminum and red oak as materials for our bed.
When we started the work on the bed (a king size
of course) we were living in a small 1000 SQFT home. The only work
space we had was the center island that separated our kitchen form
the living room. With my plans in hand we sat off for the local
lumber yard to purchase the materials we would need for our new
bed.
I had no idea what materials would cost because I
never purchased finished red oak before. I was a little take aback
when the materials topped over $900.00. Debbie looked at me and
all I could say was, "Don't worry, it will be beautiful." .
When we returned to the house we started. My total
tool arsenal consisted of a Skill Saw, Hand Drill , and a Chop
Saw. Most of the cuts took place out on our deck but the assembly
and finish work happened on the kitchen island. Each board was
cut to measurement and then holes were drilled, screwed, assembled,
checked for fit and then disassembled. This went on for a period
of weeks as the only time I had to work on the bed was on the weekends.

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Finally came the time when it was ready for glue
and final assembly. I had taken the measurements to a local steel
fabrication company and they sheared the diamond plate for me.
As the bed came together Debbie finally saw the headboard and foot
board assembled. She could not believe the size of the two pieces.
The head board measures 6ft high by 102 inches. The foot board
measures 4ft high by 102 inches. There is diamond plate inlaid
in the four corner post as well as the side rails.
Most of the king size beds that I have seen need
a center support under the box springs to keep the bed level and
together. I designed this bed to have a free span support so no
center leg would show. This was accomplished by using standard
2x4's, joist hangers, and placing them on a 14 inch center. Total
number of 2x4 laths - 5.
The bed was almost finished. Unfortunately our home
was still 6 months away from being built. The beautiful bed we
build would have to wait for final assembley in the new house.
There was not a room in our current house that had the size to
accommodate the bed so it sat in the living room consuming most
of our living space.

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Finally the day came when our new house was built
and we moved in. The first piece of furniture that was moved was
the bed. I had never had the bed completely put together and was
excited to see if everything would match up. Everything went together
like a dream.
We put the box springs and mattress on, made the
bed and stood back to see our dream become a reality. I can't tell
you the feeling that we both had when we saw "THE GRAND" completely
assembled.

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We have been in our new house for about a month now
and when friends stop by they love our house and the way we have
decorated it, but when they see the bedroom, most of them simply
say "WOW!".
We have carried the diamond plate theme throughout
the house in other pieces we have made but that is a another story.
I’ll be sending pictures of the “Superman” bar
I made out of old lab tops (slate) that to is another great story.
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